The Bowmill Group, which provides precision engineering, grinding and surface processing services to the aerospace sector, has installed a Chiron FZ12 FX Magnum Vario single spindle, 5-axis simultaneous vertical machining centre to help it supply critical landing gear components and KITS to Safran Landing Systems for the Airbus A320/A321.
Supplied by the Engineering Technology Group (ETG), the turnkey package comes with 64 off HSK tool stations, the latest measuring cycle probe system from Renishaw and a Fanuc 6-axis robot with automated pallet system to support ‘lights-out’ manufacturing.
It has now been installed and is producing 1,500 units per month, with a 9% improvement in accuracy across all of the 10 prismatic parts that have so far been proven out.
Explains Bowill Group MD Nick Epps: “The creation of the Tewkesbury facility is a resounding success and we are now entering phase 2 as part of our commitment to supporting other strategic clients. More than £2.5 million has been spent with ETG on supplying a range of Quaser, Nakamura and Chiron technology and this has not only given us significant additional capacity for existing and future work, but also allowed us to meet the aerospace sector’s exceptional demand for quality, delivery, support and commercial objectives.
“The latest Chiron FZ12 and Fanuc robot is the latest purchase and is already surpassing our expectations in terms of productivity and quality. The changeover sequence and single point fixturing and workholding from Hyfore, which has significantly enhanced the tooling we have in our main site in Poole, has contributed to reducing the cycle times and we are now exploring the option of machining additional items over to this machine. Seventeen jobs have already been created at our Tewkesbury facility and we are only operating at 40% of the facility’s capacity, which means there are plenty of opportunities for attracting new business.”
ETG put together the turnkey package for the Bowmill Group, working with the planning and production teams to identify the right machine, controls and automation that matched its requirements. As part of the contract, it had to set up and prove out 10 aerospace components for the Airbus A320 landing gear with the client’s quality department signing the first articles in accordance to its strict drawing tolerance and customer inspection criteria.
Adds ETG regional sales manager Simon Higgs: “The investment in the new machining centre has given Bowmill a second world class facility to join its headquarters in Poole.”