Manufacturing ‘suffers from poor inventory management’

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The performance of factory storerooms and inventory control is too often overlooked, impacting the efficiency and productivity of British manufacturing, according to a report from ERIKS.

The report – ‘Factory stores: manufacturing’s necessary evil: Balancing productivity, inventory and management responsibility in UK factory storerooms’ – analyses the often disrupted link between engineering and stores, resulting in not only poor storeroom and inventory management, but also uncontrolled spending on spare parts and time wasted sourcing them.

Published in conjunction with the Institution of Engineering and Technology (IET), the report surveyed 150 maintenance engineers and storeroom personnel across a variety of industrial sectors. Key findings included only 16% of those surveyed conducted monthly stocktakes; 36% stated that it took more than 30 minutes to locate spares in storerooms, indicating that highly qualified engineers are spending too much time sourcing spare parts rather than focusing on their core responsibilities.

Andy Silver, customer service director of ERIKS UK, said: “Nobody can deny that UK industry is now amongst the most efficient in the world. However, we are concerned the performance of storerooms, or ‘factory stores’, has not kept pace with advancements in British manufacturing and is seemingly incapable of satisfying the demands of engineering.

“This report reveals that there is tension in UK industry between maintenance teams who want to stock spares, storeroom management who want to keep stock levels to a minimum, and accounts who want to minimise capital tied up in stock.”

He continued: “British manufacturing has seen somewhat of a renaissance in recent years and there are many examples of engineering firms carrying out efficient storeroom and inventory management. But, it is vitally important that the rest of the industry follows suit and implements measures to ensure factory stores are dynamic and able to constantly assess the needs and requirements of their engineer partners.”

Download the report here.