Operator Guidance System to reduce the chance of human error in manual tasks

The new Operator Guidance System (OGS) has been designed to simplify manual production processes and aims to helps optimise quality and traceability, while simplifying the task for users.

Following initial set-up, OGS provides on-screen, step-by-step instructions ensuring the correct components and tools are used for each process – eliminating the risk of incorrect part fitting or tool selection, reducing rework time, potential damage and delays in production.

Explains Bosch Rexroth emerging technologies manager Stuart Williams: “Complex manual production lines can be subject to human error as they often rely on an ‘expert’ worker who knows the process for a particular operation. This often leads to an uncontrolled and un-auditable process coupled with a complete lack of flexibility when redeploying workers with changing production targets.

“Also, manufacturers build their reputation on quality and efficiency – once tarnished, it can be difficult to rectify. In a bid to help manufacturers remain competitive and improve efficiency, our new OGS provides the ideal solution. OGS will transform the way manual assembly lines operate for the better. It will make human error almost impossible and optimise quality and traceability. Crucially, by using OGS manufacturers can maintain reputations and keep costs down. The time and resources to train workers is also reduced, as there is always a clear picture and instruction what to do next.”

OGS is a Windows 10 application that can function on an entry level PC. Every process is recorded by the system, helping issues to be addressed immediately. Similarly, once a job is complete, results are automatically saved, creating a clear audit trail.

To see how one Bosch Rexroth customer is harnessing the power of OGS please click here.