Safety specialist Pyroban Group has launched a new generation of 'Zone 2' explosion proof forklift conversions. Unveiled on the opening day of the IMHX event last month, Pyroban's System 6000 solution is suitable for all types of diesel and electric mobile equipment, and incorporates intelligent gas detection to continuously monitor the direct environment around the protected equipment and to automatically shut down the equipment whenever necessary.
"System 6000 has been developed for the growing Zone 2 market which is present in a wide range of manufacturing and logistics operations worldwide," explains Malcolm Davis. "It supersedes our award-winning system 5000 with new software, new hardware and most importantly with infrared and pellistor gas sensing options, so that virtually all material handling applications where there could be a gas or vapour hazard can be managed with the most appropriate Zone 2 technology. The System 6000 gas detection system will also be offered with IECEx certification to IEC 60079 standards".
Pyroban converts standard forklift trucks so they cannot cause a fire or explosion when used within industries that process, store and distribute flammable materials. Ex conversion requirements vary, but the most common need is to protect equipment for operation within Zone 2 classified areas where flammable liquids, bottled gases and aerosols are present.
System 6000 Zone 2 protection combines gas detection with various explosion protection methods such as restricted breathing enclosures, stainless steel cladding of forks and surface temperature cooling to ensure the engine, motors, brakes, electrics and other components remain below the auto-ignition temperatures of flammable materials.
"Forklift technology has become increasingly complex with a focus on energy consumption and ergonomics," Davies explains. "System 6000 complements the latest technologies seen in engine and battery electric truck design particularly VNA, pallet, picking and reach truck designs. It was also developed to work with other types of mobile equipment such as cleaning machines, cranes and access platforms."