Workers' acid burns lead to court for chemical firm

The three men were hit by a spray of the corrosive chemical without warning when 50 year-old pipes that had been allowed to corrode finally gave way. The men were all employed by an on-site contractor at the Polimeri Europa UK chemical plant in Hythe, Southampton. The incident, on 13 December, 2011, was investigated by the Health and Safety Executive (HSE), which prosecuted Polimeri at Southampton Crown Court for serious safety failings. The court was told the three men had all sustained acid burns to their faces but prompt showering on site and first aid treatment by a fellow worker helped prevent more serious injury. All three were subsequently able to return to work The incident involved pipework used to carry 96 per cent sulphuric acid which had split close to where the three men were working on an unrelated task in the roadway in between areas of plant. The pressure in the pipe turned the corrosive liquid into a jet spray as it was forced through the small perforation. HSE's investigation identified that Polimeri, part of one of Europe's largest chemical companies, Versalis, did have a plan to inspect their pipework systems in 2008, but initial target dates had been missed. Priority was being given to pipework carrying other hazardous substances, which were considered a greater risk to people on and off site. HSE found the company had failed to make sure its pipework – the company has around 9,250m of it – was in a safe condition and corrosion had been allowed to take hold of the section that carried the acid. Polimeri Europa UK Ltd, of Cadland Road, Hythe, Southampton admitted a breach of both Section 2(1) and Section 3(1) of the Health and Safety at Work etc Act 1974. HSE inspector Sally Morgan said: "These workers received acid burns in an incident that could have been prevented. Polimeri Europa UK should have ensured that their pipework, much of it over 50 years old, was subject to a thorough and timely inspection regime."